j5 Permit to Work (PTW)

by Hexagon

Control and Track the Progress of Work Orders and Permits

Solution Overview

Inadequate Permit to Work processes have contributed to devastating industrial accidents such as the Pacific Gas and Electric Company Natural Gas Pipeline Puncture (1981), the Occidental Piper Alpha Explosion (1988), the Phillips Petroleum Chemical Plant Explosion and Fire (1989) and the Fire at Hickson & Welch Limited (1992). Such systems may also be known as Safe System of Work (SSOW) or Control of Work (COW). Typically, there are many such Permits in operation in the different areas of an industrial site and in various stages of completion. There are also typically different classes of work permit, which require different means of managing and certification. It is essential that all these factors are considered for the safe operation of the site. To remedy these pains, companies across the world utilize j5 Permit to Work (PTW). The j5 PTW application provides an effective, consistent and visual interface for the management and control of Permits. All the steps are audited and there is a complete record of all transactions in the process. Summaries of j5 PTW records are displayed in j5 Shift Handover reports and can be shared by email with nominated recipients.


j5 Permit to Work (PTW) allows users to create Work Permit records, control the processes around these records, effectively manage, and have complete visibility at every step of the process, combining human processes with OSIsoft PI System data. It improves the awareness of site issues by integrating a PTW system into the real-time process within a familiar web browser environment. It improves site-wide communication because a Work Permit can be created, defined, managed and tracked by site personnel in real-time. It assists with record keeping and reporting for compliance purposes, and it ensures that information is retained in a consistent format for easy retrieval and analysis in future. j5 PTW is one of the many tools within the j5 Operations Management Platform that can interact with real-time data from the OSIsoft PI System.

Solution Approach

Client-side: Any authorized user can access j5 Permit to Work (PTW) from standard web browsers (Apple Safari, Google Chrome, Microsoft Edge, Microsoft Internet Explorer and Mozilla Firefox) with a network connection to the central server. No other client-side software is required. Android, iOS and Windows mobile applications are also available, allowing syncing between the control room and field operations. Central Server: j5 PTW requires a central application server running Windows Server 2012+ and a SQL, Oracle or PostgreSQL database. A hosted or virtual machine is also feasible for the central server. PI System Integration: j5 Operations Management Software offers a standard interface with the OSIsoft PI System for the integration of real-time and historical data, assets and event frames. This data can be used for reports, detail and workflows triggered by events. The following other j5 Applications are available on the same user interface: j5 Operations Logbook, j5 Shift Handover, j5 Standing Orders, j5 Inspection Rounds, j5 Work Instructions, j5 Incident Management, j5 Management of Change, j5 Event Manager, j5 Product Movements, j5 Action Management and j5 IndustraForm® Templates (a flexible technology for transforming spreadsheets and forms into enterprise applications). j5 IndustraForm Templates, j5 Inspection Rounds, j5 Operations Logbook and j5 Standing Orders are also available on j5 Mobile.

Case Studies

At-A-Glance

Features

  • Control the Work by Choosing the Required Permits From a List of Standard Permits to Carry out the Work Safely
  • Activate Checklists to Ensure That the Permits Are Carried out Correctly
  • Issue, Cancel, Suspend, Re-Activate Permits
  • Select Suitably Qualified Personnel and Highlight Risks Using the Inbuilt Risk Management System

Benefits

  • Define Checklists, Permit Templates and Workflows to Ensure the Correct Procedures Are Carried out Safely
  • Permit to Work Documentation Is All in the Same Place
  • Receive Relevant Notifications on the Status of All the PTW Entries
  • Attach Permits to a Work Order in the CMMS and Electronically Deliver It to the Operations Department

PI System Requirements

PI System version 3.4.390 or later, PSA Server

Solution Type

Asset Management, Condition Based Maintenance, Data Concentrators, Data Collection, Downtime Tracking, Environmental Compliance, Event/Batch Analysis, MES, Process Optimization, Safety Compliance, Security, Visualization

Industry

  • Chemical & Petrochemical
  • Mining, Metallurgy & Material
  • Oil & Gas
  • Pharmaceuticals & Life Sciences
  • Power Generation
  • Pulp and Paper
  • Water & Wastewater
  • Transmission & Distribution
  • Transportation
  • Data Center
  • Discrete Manufacturing
  • Engineering Services
  • Facilities
  • Food & Beverages
  • Government
  • Hospital & Medical
  • Information Technology

Business Impacts

Optimize Processes, Increase Asset Health & Uptime, Manage Risk & Regulatory, Advance Safety Performances, Security

Category

Applications for the PI System