Discrete manufacturing

Discrete manufacturing companies use the PI System to bring disparate data sources together. Monitor your production line with real-time visualizations. Optimize performance and efficiency. Maximize uptime. Fuel continuous improvement initiatives.

  • 12,000
    PI System installations deployed in manufacturing
  • 5
    of 16 World Economic Forum Factories of the Future run on the PI System
  • 10-20%
    average energy reduction in manufacturing with the PI System

The power of the PI System for discrete manufacturing

Discrete manufacturers are facing an increasingly competitive market, driven by the rise of smart manufacturing practices and new technologies related to IoT, digital twins, AI, and machine learning. This has forced manufacturers to work smarter and faster, and deliver more with less.

The PI System puts data into the hands of operations teams, engineers, and maintenance specialists. It helps people use data to make better decisions. Improve asset health and operational visibility. Enhance product quality. Implement new energy management practices. Raise OEE. Lower unplanned costs.  

Manufacturing equipment demonstrating asset performance management.

Asset performance management

Bring together disparate data sources. Prevent asset downtime. Maximize asset performance and OEE.

Sandvik is expecting to improve OEE by 1% per machine per year using the PI System.

An electric vehicle being recharged to symbolize energy management.

Energy management

Collect energy data along with production planning data in manufacturing plants to better identify reduction opportunities.

Toyota is using the PI System to reach zero carbon emissions by 2050 by monitoring and optimizing energy usage across its manufacturing process.

A car tire, the product of smart manufacturing techniques.

Smart manufacturing

A reliable, connected data infrastructure providing operational intelligence is the foundation for your digital transformation.

Michelin uses the PI System to monitor 1,500 product and process characteristics along the production line in real time.

Utilities monitoring with operational analytics

Using operational analytics, monitor compressed air, electrical utilities, and gas flow anomalies to preserve manufacturing equipment and devices.

General Atomics uses the PI System to create automated equipment health status notifications and monitor the compressed air in tools that assemble wiring in an unmanned aircraft.

Watch

Scale your data infrastructure

Reliably bring new units online or run asset-to-asset comparisons.

Blount is using the PI System to create a unified global manufacturing data system for all of its plants and equipment.

Watch

Our partners are experts who understand discrete manufacturing

Extend PI System to meet your needs, from installation to advanced analytics and AI.

Registered System Integrator

CereBulb

CereBulb is your partner in digital transformation who helps you to deliver transformative results using the latest industrial IoT, machine learning and AR/VR technologies.

PI Core Ready Software

FogLAMP | Dianomic

FogLAMP uses a pluggable modular architecture to easily connect any/all sensors and IIoT devices, manage incoming operations data and forward it to historians (like OSIsoft’s PI System), enterprise systems and the cloud.

Premier System Integrator

Rovisys

A leading independent provider of information management solutions, manufacturing automation solutions, control systems integration, building automation, and enterprise and industrial networks.

Premier System Integrator

Stone Technologies, Inc.

FogLAMP uses a pluggable modular architecture to easily connect any/all sensors and IIoT devices, manage incoming operations data and forward it to historians (like OSIsoft’s PI System), enterprise systems and the cloud.

Talk to us

Twenty four of our first 25 customers still use our platform. How will you tap the power of the PI System?

Request a demo

Get a walkthrough with one of our experts and see how the PI System can help you.

©2021 OSIsoft, LLC