Royal IHC equips its vessels with the PI System to boost efficiency and customer trust
- ChallengePoor connectivity made monitoring marine engineering vessels difficult and increased the financial risks of dredging.
- SolutionReal-time data visualization and advanced analytics in the cloud using the PI System.
- BenefitsIncreased trust in customers by using data to improve vessel efficiency and future equipment design.
Royal IHC manufactures and sells marine engineering equipment like hopper and backhoe dredgers. Its vessels operate in wind-swept remote seascapes far beyond network range, making it hard to maintain oversight of operations and ensure overall equipment effectiveness (OEE). Because of the high cost of running such equipment in remote environments, Royal IHC needed a fleet-wide monitoring platform that would provide valuable data about how its vessels are operating to help its customers optimize equipment performance.
When Royal IHC found out that a customer was equipping their dredgers with data-analytics capabilities using the PI System, they saw an opportunity for a new data-driven service. “These technologies should be embedded in our products,” said Bhavik Thakker, a senior asset manager at Royal IHC. “We want our customer experience to be something new ... We want to be connected to them. We want them to be connected to us.”
Original equipment manufacturer embeds the PI System
As an original equipment manufacturer, Royal IHC sought to provide access to real-time data from its products so customers wouldn’t have to do it themselves. Equipping its vessels with technologies like the PI System would help customers monitor their assets remotely. Royal IHC could, in turn, use the data to optimize equipment design in the future.
With the help of our partner Rolloos, a system integrator that provides analytics solutions, Royal IHC launched a pilot for its Beaver dredger fleet with several goals:
• Connect to remote assets and structure data in a time–synchronized manner.
• Create data visualizations and customer individualized dashboards for vessel monitoring and remote support.
• Create a visible and auditable security protocol.
• Deploy everything in the cloud.
Royal IHC used the PI System to connect to its fleet of dredgers and establish remote data access. PI Vision dashboards were up and running in only three weeks. “We concluded that PI System is the best solution to handle time-series data. Without a doubt.
It was proven in the pilot,” said Martijn Handels, director of product development at Rolloos. With the potential for added value proven in the pilot, Royal IHC was ready to put the PI System to the test with a Minimum Viable Product (MVP) project.
Structuring data with scalable architecture
Working together with Rolloos, Royal IHC unrolled the PI System at 22 additional dredger vessels. Data was gathered from equipment and sent to the PI System in the cloud. From there it was fed to advanced analytics tools like Microsoft Power BI.
The teams created a data model for the vessels in our Asset Framework (AF), a contextualization layer of the PI Server. Relying on AF templates, engineers structured the vessel data using a coherent, standardized data model. The team also created 50 AF-based calculations to allow customers to bring up relevant information when they create their own dashboards. They also used AF Transformer to move from an asset-based structure to a component based hierarchy when needed. “This gives us the power to maintain one flat structure,” Handels explained. “If something changes in the main structure, automatically all those substructures are changes.”
Once AF was in place, Royal IHC built customized PI Vision dashboards so customers could see and drill down into the power, dredge, fuel consumption, and alarm systems of the vessels as well as obtain a high-level overview of their fleet.
Moving forward, Royal IHC will be adding monitoring capabilities to more assets and is looking for partners to build out their analytics capabilities.
For more about Royal IHC and the PI System full presentation here.