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Business Challenge
A large, integrated refinery has approximately 2,500 flow sensors in a single facility. These sensors include a variety of manufacturers and instrumentation vintages. The company needed a way to calibrate every sensor to compensate for changes across this facility.
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Implementation
The company installed a PI ACE server to handle the complex calculation associated with this meter compensation issue. A simple asset model was created to reflect the instrument type, maintenance cycles and associated characteristics of each meter. Several engineers coordinated the efforts of creating a single, multi-function compensation algorithm to satisfy their requirements.
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Customer Result/Benefit
The company saw immediate results. Roll-up calculations involving redundant meters began to match, and mass-balance calculations began to make sense for the first time in the refineries’ history. They were finally able to believe the results of their work with confidence.
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